PreliminaryPrimarysecondarySludge processingDisinfection

Sludge processing

The sludge from the primary and secondary treatment is sent to centrifuge thickeners where the sludge is thickened to reduce its water content. Afterwards, the sludge is sent to 12 egg-shaped digesters where eight of the digesters process sludge from the primary treatment plant and the remaining four process sludge produced from the secondary treatment plant. These digesters use a process called anaerobic digestion. This process involves creating a warm, well-circulated, oxygen-free environment which encourages the growth of bacteria. The bacteria breaks down the raw sludge, destroying most pathogens and producing methane gas. The methane gas is then used in the treatment plant at its power generating facility. The sludge is then sent to a sludge-to-fertilizer plant where it is recycled into fertilizer pellets.

Egg Disgesters
Sludge digesters
Each digester is 140 ft tall and holds 3 million gallons of sludge. Image credit: MWRA


The sludge is transported on a barge to a sludge-to-fertilizer plant where it is processed in rotating, high temperature dryers. The sludge is then transformed into granular fertilizing pellets used for landscaping, gardening, and large scale agriculture.

wastewater sludge directional arrow pellets
Wastewater sludge from the Deer Island Treatment Plant after thickening and dewatering. Image credit: MWRA
  Sludge pellets ready for market as fertilizer. Image credit: MWRA


Until 1991, sludge was a major pollutant of Boston Harbor. Up to 70 dry tons of partially treated sludge was poured into the Harbor on the outgoing tide.

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Preliminary Primary Secondary Disinfection Sludge